ESF Thüringen - Liste der Vorhaben Förderperiode 2014-2020

shaft twist tester charger set

Shaft Twist Tester

Twist testing on radial shaft sealings without thread or tactile devices!

To avoid leakage on radial shaft sealings the sealing surface has to be manufactured without twist. Optical diffraction analysis can visualize twist structures with amplitudes far below the amplitude of the surface roughness. Applying this method, the quality control can be realized quickly and reliable within the production process. Testing times of a few seconds are making the device applicable in many cases, for example at the reception control, for optimization of the manufacturing process and even for the 100%-control in the serial production.

 

twist-test-a

 

 

Visual testing - at a glance. These images show the behaviour on the sealing seat surface
without twist (left) or with twist (right)

Depiction of twist structures was possible up to now only with very costly and expensive tactile form measuring technology. A check close to manufacturing could not occur on account of the high measuring time and the restrictive measuring terms. Alternatively in addition the thread method which dependents on different edge terms (e.g., thread material, thread strength, right weight or viscosity of the lubricant) is applied. Nevertheless, an essential disadvantage of this procedure is that it fails provably with very small or very big twist structures.

 

Application Background:

The sealing property of a shaft seal is determined substantially by the twist. As soon as twist exists, a critical micro pumping effect which causes liquid escape or wear of the component begins with rotation of the shaft sealings. These twist structures can be visualised exactly with the Shaft Twist Tester. An optical filtering indicates the excistance of twist on the sealing´s surface and allows the evaluation of the twist parametres twist depth and period length. The number of the illustrated declension stripes is a measure of the twist depth, the distance between is a measure of the period length.

 

Optical Twist Testing with digital system cameras from SpectroNet on Vimeo.

STT-family

Technical features

Range of measuring: Twist period length Dp = 20 - 500µm Depth of twist Dt > 200nm*

 

Axial length of contact area:: 15mm

Shaft diameter: 5 - 200mm (STT R150 N 300mm)  
Illumination source: Laser diode component (Class 2 laser according to DIN EN 31 252)  
Power requirement: Battery 6 Volt  
Weight: approx. 600g  
*depending on the roughness and twist period. Admissible roughness: Ra = 0,1 - 0,5µm  

 

 

STT - Shaft Twist Tester NO

STT - Shaft Twist Tester NK

STT - Shaft Twist Tester NV

stt-no

STT - shaft twist tester NO


  • production-related twist testing
  • laser technology integrated
  • magnifying glass
  • high reproduction ability

Applications:

High-class control and manufacturing optimisation of radial shaft sealings and cylindrical components.



 

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stt-nv

STT - shaft twist tester NV


  • integrated video camera/li>
  • designed for stationary testing
  • twist testing on screen
  • perfect for 100%-control

Applications:

High class stationary twist detection on radial shaft sealings and cylindrical components.



 

Informationen >>